Controls you can see across every program
Standardized checkpoints keep automotive, commercial truck, furniture, and defense launches predictable.
DFM, timing, risk registers, and PPAP readiness with customer-facing dashboards.
In-die sensing, camera inspection, CMM/laser validation, and layered process audits.
Sequenced delivery, VMI, and service parts with packaging engineered for your lines.
Design for manufacturability from day one
We partner early to validate forming, optimize tooling, and prototype quickly so PPAP and SOP stay on schedule.
- DFM/DFS reviews with forming simulation and tolerance stack-ups
- Rapid prototype dies and soft tooling for early part validation
- APQP leadership: control plans, PFMEA, PPAP documentation
- Digital twin for material flow, throughput, and ergonomic checks
Launch roadmap
Capture performance, cosmetic, and logistics requirements; run feasibility checks.
Forming, material flow, and tolerance simulations to prevent late changes.
Prototype tooling and short runs to validate fit, function, and manufacturability.
Control plans, PFMEA, capability studies, and PPAP packages delivered on schedule.
Production data informs ongoing design tweaks, tooling updates, and process refinements.
Engineering toolkit
Forming, springback, and blank optimization reduce risk and material waste.
- Digital twins for throughput scenarios
- Material flow analysis
- Stack-up and tolerance studies
Soft tooling, prototype dies, and additive processes accelerate design validation.
- Short-run pilot builds
- Fixture and gage trials
- Dimensional layouts and capability checks
APQP, control plans, PFMEA, PPAP, and run-at-rate support with clear timelines.
- Layered process audits
- Lessons learned database
- Customer-facing launch dashboards
Accelerated launch for body structure
DFM and simulation up front identified springback risks. Prototype trials validated countermeasures, enabling PPAP four weeks ahead of plan with reduced scrap.
Need early engineering support?
Engage us for DFM, simulation, and prototype planning to de-risk your launch.
Engage engineering